Solutions

Solutions for Mining Industry

Solutions for the Mining Industry — Mining industry equipment breakdowns are always costly. Every minute of unplanned downtime is money being thrown out the window . In some instances one day of downtime can cost mine operators $100,000+!

Being proactive with proper equipment condition monitoring is a critical step. With an equipment monitoring system in place along with a proactive maintenance schedule, operators can plan around a need for repairs and avoid unplanned, expensive downtime. Repairs associated with these steps are significantly less than those associated with an equipment failure, as they are usually smaller and serve to extend the service life of the system.

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Solutions for Water/Wastewater

Water/wastewater treatment facilities are inherently corrosive environments. Protecting existing or new equipment and infrastructure is one of the biggest challenges for the engineers that operate these facilities.

ENECON’s CHEMCLAD Systems provide unrivaled performance in all types of chemical environments such as tanks, pumps, valves, etc., as well as on concrete and other mineral substrates such as in secondary containment applications.

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Solutions for Oil, Gas & Petrochemical

ENECON’s anti-corrosion coatings are used in the oil, gas and petrochemical industry for upstream applications (off-shore drilling production, drilling rigs and on-shore production facilities) as well as downstream applications (refineries, chemical / petrochemical plants, gas processing and storage terminals.)

The industrywide need to lower capital costs and the need to adhere to strict environmental regulations requires long lasting coating systems that provide effective protection of these essential assets. ENECON’s high performance coatings systems can meet those challenges

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Solutions for Power

ENECON has been solving problems in the power industries for over 25 years. Whether it is thermal, hydro, diesel, coal or nuclear, ENECON has the solution.

Power station infrastructure housing critical electrical equipment can be up to 70-80 years old or older in some parts of the world and the aging buildings / structures and machinery / equipment must be maintained. Deficiencies can lead to power outages that can last weeks or months or even worse – cause injuries. Luckily, disasters like this are avoidable with an array of ENECON products.

The industrywide need to lower capital costs as well as to adhere to strict environmental regulations requires long lasting coating systems that provide effective protection of these essential assets. ENECON’s high performance coatings systems can meet those challenges.

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Solutions for Marine and Naval

In the marine industry, many things onboard a ship as well as in the port are subject to accelerated wear due to erosion and corrosion. Fighting the effects of erosion and corrosion in a marine environment are some of the most challenging issues a vessel owner faces on a daily basis.

Left unattended, erosion and corrosion can end up costing significant amounts of money due to equipment failure, downtime and safety related issues. Preservation has one of the greatest impacts to the life of the asset. ENECON’s high performance coatings systems can meet those challenges on a daily basis.

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Solutions for Schools, Univerisites Hospitals

Schools, Universities and Hospitals work around the clock to maintain their facilities and keep them running safely and efficiently. With hundreds and even thousands of students, patients, visitors and staff accessing the grounds and buildings of these institutions every day, the choices made in the facilities management departments can have significant impacts on the bottom line, which is critical (even for non-for-profit facilities.

ENECON offers a broad range of products that can help these institutions repair and protect a variety of problems that facility and maintenance professionals see every day, including: concrete repairs, damaged stairs and walkways, HVAC and roofing problems, and much more. Take a look at just some of the successful projects we have completed for these institutions below..

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Solutions for Pulp and Paper

Pulp and paper mills require anti-corrosion protection due to the combination of water, toxic chemicals and structural steel. Facilities need corrosion control in processing, production and finishing, along with related flooring and containment areas. The digester is one area severely affected by corrosion. Without protection, pulp and paper mills could have contaminated paper, damaged machinery and/or industry regulation violations. Worker safety is also an issue.

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Solutions for Forestry

Cost of Corrosion
According to the Corrosion Cost and Preventive Strategies in the United States, a study published back in 2002 stated “The $165 billion pulp, paper, and allied products industry supplies the United States with approximately 300 kg of paper per person per year. More than 300 pulp mills and 550 paper mills support the production of paper in the U.S. The total annual direct cost of corrosion is estimated at $6.0 billion, with much of this cost in the paper and paperboard industry and calculated as a fraction of the maintenance costs. No information was found to estimate the corrosion costs related to the loss of capital.”

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Industrial Strength Solution for
All Repair & Maintenance Needs

ENECON Product Overview

ENECON Advanced Polymers provide products for rebuilding, resurfacing and protecting all types of equipment, structures and fluid flow machinery. The following is a synopsis of our polymer product families. Learn more about the products by clicking on the name or use below.

Equipment Repairs

The METALCLAD Family of Products

METALCLAD DURALLOY

Repair & Rebuilding Polymer Composite / Fully Machineable.

Trowelable / machinable - a permanent bond to virtually any rigid surface: metal, plastic, glass, ceramics, wood, concrete and more

METALCLAD CERAMALLOY CP+AC

Erosion/Corrosion Resistant Repair & Rebuilding Polymer

Repair & rebuild all types of equipment back to original contour! Cures to metal hard, ceramic-like finish

METALCLAD CERAMALLOY CL+AC

Erosion/Corrosion Resistant Resurfacing Polymer Compositet.

Outstanding erosion / corrosion resistance! Repairs damaged equipment — protects new components

METALCLAD CERAMALLOY CP+

DBA Tested Repair & Rebuilding Polymer Composite

Cold curing, trowelable, safe and easy to use, 100% solids

METALCLAD CERAMALLOY CL+

DBA Tested Resurfacing Polymer Composite

Repairs and resurfaces equipment damaged by erosion / corrosion. Protects new components.

METALCLAD CERAMALLOY CBX

Extraordinary Abrasion Resistant Polymer Composite

Repair & protect all types of equipment subject to very aggressive abrasion.

METALCLAD CERAMALLOY EBX

Abrasion Resistant Polymer Composite

Repair & protect all types of equipment subject to very aggressive abrasion.

METALCLAD ERAMALLOY HTP

High Temperature Resistant Repair & Rebuilding Polymer

A two component, 100% solids polymer composite specifically formulated to rebuild and repair all types of fluid flow equipment.

METALCLAD CERAMALLOY HTL

High Temperature Resistant Resurfacing Polymer Composite

A two component, 100% solids, liquid polymer composite used for repairing, resurfacing and coating both damaged and new components to provide outstanding erosion and corrosion resistance at elevated temperatures.

Leak Repairs

The METALCLAD Family of Products

METALCLAD SPEEDALLOY

The Leak Repair Polymer Composite / Cures in Minutes.

The first choice for fast, reliable mechanical repairs. Available in unique, convenient ENECON ‘A-Packs’.

METALCLAD SPEEDALLOY QS

The Leak Stopper / Sets in Seconds.

Seals leaks in minutes without heat. unlimited shelf life. 100% solids, safe & simple to use.

Pipe Wrap System

The METALCLAD Family of Products

METALCLAD DURAWRAP

Carbon Fiber, Polymer Composite Pipe Wrap System.

A unique marriage of ENECON ‘s high performance polymers and cutting-edge, space-age carbon fiber technology, was specifically created to repair, rebuild, reinforce and even restore the integrity of such fluid flow systems – thereby greatly extending their service life and eliminating the need for expensive replacement.

Cavitation Repairs

The FLEXICLAD Family of Products

FLEXICLAD DURATOUGH DP

Cavitation Resistant Repair & Rebuilding Elastomeric Polymer Composite.

Superior strength, durability and adhesion with flexibility, abrasion resistance and elongation. 100% solids, trowelable.

FLEXICLAD DURATOUGH DL

Cavitation Resistant Resurfacing Elastomeric Polymer Composite.

Superior strength, durability and adhesion with flexibility, abrasion resistance and elongation.

Rubber Repair/Flexible Repair

The FLEXICLAD Family of Products

FLEXICLAD ER

Elastomeric Repair & Resurfacing Polymer Composite.

Ideal for sealing joints and seams on machinery and equipment that are prone to vibration or movement – and wherever flexible repairs are required.

Concrete Repairs

The ENECRETE Family of Products

ENECRETE DURAQUARTZ

The finest concrete repair polymer composite available.

Superior strength, durability and adhesion. Bonds to any rigid surface. Outstanding abrasion / impact resistance. Excellent chemical resistance.

ENECRETE DURAQUARTZ LW

Light weight concrete repair polymer composite for overhead surfaces.

ENECRETE DuraQuartz LW is specifically formulated and precisely engineered to provide solutions to even the most difficult concrete repair and protection problems.

ENECRETE DURAQUARTZ RR

Rapid return to service concrete repair and protection system.

ENECRETE DuraQuartz RR is specifically formulated and precisely engineered to provide solutions to concrete repair problems that require a quick return-to-service repair.

ENECRETE DURAFILL

Outstanding polymer system for filling deep holes & for broadcast floor applications.

Also ideal for bulk-fill applications. Extraordinary adhesion to virtually any type of mineral substrate as well as most metals.

ENECRETE WP

Hydrostatic pressure resistant composite for stopping active water leaks.

Repair and waterproofing for masonry structures in hydrostatic pressure applications.

ENECRETE WS

Hydrostatic pressure resistant composite for sealing damp walls & floors

The jobsite waterproofer and leak sealer that coats, fills, seals & protects porous masonry walls in hydrostatic pressure, below-grade applications.

Chemical Protection

The CHEMCLAD Family of Products

CHEMCLAD GP

General purpose high performance polymer composite coating system for industrial/commercial applications in standard chemical environments.

Concrete, metal, wood, rigid plastics, etc. For most standard industrial environments where mild acids, alkalis, bleach, oils, gasoline, etc. are present.

CHEMCLAD XC

Outstanding polymer composite coating system for extraordinary chemical environments.

It is the finest room temperature cured, chemical protection coating system on the market.

CHEMCLAD SC

NSF Approved - Polymer composite coating system for standard chemical environments.

All types – Concrete, Rigid Plastics, Tile, Slate, Wood & Metal!

CHEMCLAD P4C

Polymer composite coating system for priming & sealing concrete surfaces.

CHEMCLAD P4C is a two component, water borne, polymeric ‘adhesion enhancer’ specifically formulated to help seal concrete / cementitious surfaces and insure optimum interface bonding between the surface and the ENECON High Performance Polymer System selected as the finish coat.

Heat Refraction

The ENESEAL Family of Products

ENESEAL HR

Solar Heat Refractive / Weather Resistant Flexible Coating!

Ceramic-filled, liquid membrane dries to a seamless, flexible, durable, moisture resistant, breathable ‘skin’. Extraordinary heat refractive properties provide for significant energy savings by reducing surface temperatures on roof structures due to solar heat.

Enviornmental Corrosion Steel Protection

The ENESEAL Family of Products

ENESEAL CR

Surface Tolerant / Corrosion Resistant Flexible Coating.

ENESEAL CR is a ‘surface tolerant’ coating system that does not require abrasive blasting prior to application. It is a corrosion as well as UV resistant, flexible coating that can provide extraordinary environmental protection to structural steel and concrete surfaces. It also bonds very well to galvanized surfaces

Rust Conversion

The ENESEAL Family of Products

ENESEAL RC

The Ultimate Rust Converter.

ENESEAL® RC is a single component, water based, rust converter combined with a non-pigmented, high quality latex metal primer. The converter turns rust into a barrier layer of non-rusting black iron oxide. The ENESEAL® RC converts and stabilizes rust that cannot be easily removed.

Masonry Penetrant

The ENESEAL Family of Products

ENESEAL MP

Weather Resistant, Concrete / Masonry Penetrating Sealer.

ENESEAL MP is a single component, water-based, ultra-low viscosity weather barrier which dries to a completely invisible, water repellant masonry sealer. It provides extraordinary weather protection to virtually all types of concrete, masonry and mineral surfaces.

ENESEAL MP/HS

Weather Resistant, Concrete / Masonry Penetrating Sealer For Horizontal Surfaces.

ENESEAL MP/HS is a single component, water-based, ultra-low viscosity weather barrier which dries to a completely invisible, water repellant masonry sealer for horizontal surfaces.

Floor Protection

The ENECLAD Family of Products

ENECLAD FPS

High Performance Polymer Composite Floor Protection System.

Extreme floor protection for extreme environments. Effectively used to protect aircraft hangar floors, mechanical rooms, warehouse floors and more.

ENECLAD CFS

High Performance Clear Floor Sealer

Seal and dustproof concrete without any odor. Two component, 100% solids clear concrete sealer.

ENECLAD SPS

High Performance Polymer Composite Self Priming Screed System

Prime, seal and smooth rough concrete surfaces in one simple step. Specifically formulated to smooth out rough concrete surfaces.

ENECLAD WBC

Breathable, High Performance Polymer Composite Floor Protection System

Structural Adhesive

The ENECLAD Family of Products

ENECLAD SUPERBOND

Ultra High Performance Structural Adhesive & Universal Bonding Polymer System.

Bonds to problem materials like never before: smooth stainless and aluminum, galvanized surfaces, granite, ceramic tiles even glass!

Safety Surfacing

The SAFETYCLAD Family of Products

SAFETYCLAD DURAGRIP

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SAFETYCLAD DuraGrip systems are designed to provide some of the finest slip-resistant surfaces for the most demanding applications.

CHEMCLAD SC AND ENESEAL CR

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SAFETYCLAD DuraGrip systems are designed to provide some of the finest slip-resistant surfaces for the most demanding applications.

Magnethydrodynamics

The ENEFLOW Family of Products

ENE FLOW

Eliminate scale & scale-induced corrosion, help stabilize pH in all types of fluid-flow systems.

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